Custom Metal Fabrication Quality Control

Blog | March 28th, 2022

As its name implies, metal fabrication is a process wherein raw metal materials are fabricated into various structures, machines, and other metal products. Some metal fabrication techniques that are often carried out by manufacturers are burning, cutting, forming, and machining.

The production of structures, machines, and other metal products out of metal fabrication has benefitted a lot of industries. Some of these industries are construction, mining, power, medical, aerospace, and transportation. Since many industries maximise metal fabrication, shops that conduct this vital process should ensure quality control over their fabrication services.

The Essence of Quality Control

In any production, quality control plays a crucial part in ensuring that the products will be designed, created, and distributed without sacrificing their overall characteristics and value. It likewise ensures that any defective parts, structures, and products will not reach the public. With quality control in place, clients and customers will feel satisfied with their obtained products. They can likewise generate a positive impression towards the production and its business in general.

Quality control in metal fabrication, therefore, can help craft effective procedures and sustain high standards. It can likewise help metal fabrication shops meet or even exceed customer expectations. Without prioritising quality control, metal fabrication shops can quickly feel a drop in sales and customers.

Main Pillars of Quality Control

Metal fabrication shops, as mentioned earlier, must sustain quality control to generate effective procedures and sustain high standards. Hence, they should consider the following pillars of quality control so they can craft and eventually follow effective standards and inspection policies.

• Drawings and Specifications: Metal fabrication shops should first craft high-quality engineering drawings and specifications. Afterwards, these elements must be checked and adjusted so they follow quality and regulatory standards set by their management and governing bodies.
• Materials: Aside from drawings and specifications, metal fabrication shops should also assess the materials for fabrication. They would often obtain their materials from their partner supplier or vendor. And to ensure quality control, metal fabrication shops should have their materials labelled with the trade name, material thickness, specification, heat number, and domestic production.
• Welding: As for the welding procedure, metal fabrication shops should ensure that they conduct metal fabrication works without deviating from Welding Procedure Specifications. They must also oversee and record all variables utilised in crafting the Welding Procedure Qualification test specimen and other related welding parameters. Once systematic errors occur, the management of the shops should be informed to resolve them as soon as possible.
• Post-Fabrication: Ultimately, quality control must still exist beyond metal fabrication works. After welding, metal fabrication shops should make sure that the products will be handled, stored, and shipped properly. The products must be situated on skids or platforms. They can also be stored to avoid obtaining damages. And upon shipping, they are securely blocked to prevent damages.

All these pillars are being monitored and handled by a quality control team. This team is supervised by a quality control manager, who is responsible for overseeing product development procedures and confirming whether the products have met quality and efficiency standards or not. The quality control manager also makes sure that the products meet the requirements of their clients.

To know more about quality control, you can call us at McKean’s Sheetmetal Fabricators.

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